Leveraging IIoT Solutions for Optimized Efficiency and Proactive Maintenance in Tissue Ventilation Systems

Tissue Manufacturing Processing

• • • Unwinder
    • Embossing
    • Puncuture/Rewinder
    • Cut
    • Packing
    • Palletizing

The Reason For Dust Control & Ventilation

• • • Explosion & Fire prevention from Dust Build-Up.
    • Increasing Quality Demand (Humidity).
    • Keeping Temperature in Demanded Values.

Explosion & Fire prevention from Dust Build-Up

The Importance of Humidity in Tissue Ventilation

• Static Electricity

Low humidity increases static buildup, leading to machine slowdowns, safety hazards, and potential damage to electronics. Maintaining humidity at around 50% prevents static and ensures smooth operations.

• Adiabatic Cooling

Increases Efficiency in cooling in Summer Seasons, especially for Hot Climates.

General Ventilation Design for Tissue Industry

• • • Min Total ACH 4 to 6 according to Dust Load & Collection Efficiency
    • Increase ACH to 10 due to the total installed motor Power to heat load.
    • Summer Design Temperature 26°C
    • Winter Design Temperature 22°C
    • Adiabatic Cooling for Hot Climatic
    • Free Cooling with Smart Automation Systems
    • IIoT for Preventive Maintenance
    • Duct Velocities for Ventilation & Dust Collection
    • Fire Safety

Rotary Air Filters

• • • G4 – Merv8 Filtration Efficiency
    • High Filtration Load Capacity
    • Very Effective for Fibers

Humidification With Atomizers

• • • Wet Spots on Products
    • Inefficient Evaporation in High Humidity Areas
    • Potential for Over-Humidification
    • Clogging and Maintenance
    • Risk of Water Droplets on Machinery
      • Corrosion!
    • High Energy Consumption
    • Inconsistent Humidity Distribution
    • Risk of Bacterial Contamination
    • Water Quality Sensitivity

Adiabatic Cooling & Humidifying

• • • Adiabatic Cooling for Hot Climate
    • Adding Chill Water
    • Water Filtration

Industrial Plug Fans

Industrial Type Dampers

IIoT – Industrial Internet of Things

• Sensors and Devices: Industrial machines and equipment are equipped with sensors that collect real-time data. These sensors monitor parameters like temperature, humidity, vibration, pressure, and more.
• Data Communication:
• Data Analytics: Advanced analytics and machine learning are used to process the collected data. The insights from this analysis help improve operations, predict maintenance needs, and optimize workflows.
• Automation and Control: With real-time monitoring and data-driven insights, IIoT enables more automated and efficient control of machines, systems, and processes, reducing the need for human intervention.
• Predictive Maintenance: IIoT helps predict when equipment might fail or need maintenance based on data trends.
• Energy Efficiency: IIoT solutions can optimize energy usage by adjusting operations based on real-time data, thereby reducing waste and improving sustainability.
• Free Cooling Together with Temperature Control

• Use Cases for IIoT in Tissue Ventilation:
  • • Real-time monitoring of air quality parameters to maintain OSHA standards.
    • Automated alerts for filter replacements based on pressure drop data.
    • Optimized fan speed control for energy savings and better dust capture.
• Advanced Analytics:
  • • Utilize machine learning to identify patterns in humidity and temperature fluctuations, minimizing downtime during seasonal changes.
    • Real-time dashboards displaying KPIs like ACH (Air Changes per Hour), energy consumption, and equipment health.
• Integration Benefits:
  • • Seamless data sharing between HVAC systems and ERP (Enterprise Resource Planning) software.
    • Enhanced decision-making with centralized monitoring for multiple facilities.
• Future Trends:
  • • Use of AI for autonomous system optimization.
    • Integration with renewable energy sources, such as solar panels, for powering ventilation systems.